Click on the thumbnail to view a larger image - 1600 x 1200. All of these
photos were taken by me with a Nikon Coolpix 800
Ugh, as mentioned in the project journal, the firewall in the Eagle is badly
damaged and will need some massive repairs. So, over spring break I have decided
to tackle the project head on.
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| The Illegal Eagle in the shop with hood and dash removed and
sitting on roof. |
This is the culprit of all of my problems with this car. The
cracked firewall. The large square opening is were the fuse box comes in
and the large round hole is where the clutch master cylinder attaches. As
you can see, there is only about 2 inches of undamaged metal for the
master cylinder to bolt to, which makes the firewall a big spring. This is
why the clutch didn't work. This is the reason I got the car for
$100. |
Another shot of the badly damaged firewall. |
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| The firewall with all wiring relocated, dash, emergency
brake, clutch, normal brake, sound deadener, and carpet removed |
A side shot of the mess. |
...and another |
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| The dash on this car is pretty simple to remove. Just take
the radio and heater controls out. Remove 6 screws along the windshield,
drop the stearing column cover and vent controls (on non-air conditioned
cars), unplug a bunch of stuff, and BOOM! The dash is out! It only took me
about an hour to get it out and on the roof of the car, as seen. |
After I took the hood off, I removed the driver's side
hinge. In the process, a stupid little nut decided to break it's weld and
had to be pulled through the hole in the fender. Looks like I have ANOTHER
welding project. I had to remove the inner fender to get to this stupid
thing as well as the nuts on the emergency brake. |
Another shot of the firewall. |
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| This is a shot of the middle of the dash in the car. This is
where all of the wiring got temporarily relocated to make room for
patching the firewall. The heater controls and radio are also setting
there. |
This is the cardboard template we made for the patch to be
made from. |
This is the sheet of material being used to make the patch.
It's approximately 18 gauge steel, and is just about the beefiest stuff I
can use. |